Case Study: Fully Automated Lamination Line
There was a desire to reduce labour of, and by, operators along the production line, as well as increasing capacity and speeding up production, whilst ensuring minimal health and safety risks. They also wanted to minimise space.
We presented our range of machines that meet those needs and found that they could also benefit from:
- Loading into line automated to a programmed time sequence
- Producing 450+ on each 8-hour shift
- The addition of sock closers to the side of the main line, between being filled by the fire sock stuffer and cover stuffer, to prevent delays and reduce slowing down production as this is the element that takes the longest
- Label adding before mattresses are rolled and packed for transportation.
This was the 7th line we have installed for this client.
The machines they have include:
CTek Belt-driven Straight Line conveyors, C90 90-degree conveyors, BRotateTek, 2x STFTek Stuffers, 2x SCTek Sock Closers, 1x FlipUpTek (with Rollers) – Fill In/Drop down conveyor, ICONTek Inspection quality control conveyor and 180FlipTek 180 Flip/Rotation conveyor.
Call a member of our team on 01282 479922 today to discuss your Mattress Machinery requirements.
Unit 3 Forest Mill
Burnley Road East