Mattress Machinery
Mattress Making Machines
Conveyors
Full Factory Automation
Case Studies
We have installed our machines across America, Mexico, Europe, Australia and the UK.
Here are some case studies from full automated production lines.
MattressTek have the designers, the engineers and the infrastructure to build conveyors to suit the customer’s exact needs. We have in excess of 40 years experience in the industry.
We will design any bespoke conveyor that suits your needs.
This production line incorporates a Hot Glue Bridge, TAMP, Stacker, CATek Centre Aligner and CTek straight-line belt conveyors.
We will design any bespoke conveyor that suits your needs.
The original transportation method to move the mattresses around the facility and production line and down to the lower floor, for loading into logistics, was the use of wooden planks to slide them over a downward staircase with no guided directional guards to reduce injury to operations and damage to the site. This also risked damage to the products themselves too.
The purpose of the line is to feed multiple belt and roller conveyors, from the foam cutting saw, using a shuttle conveyor which runs along a track.
The purpose of the line is to transport foam blocks from saws and carousels around a factory.
Bespoke Foam Handling Conveyor Solution
Bespoke Conveyor Solution for compression of rolled foam buns
The customer came to us to resolve the problem of loading their round rolled foam bun compressing machine.
This production line transports divan bed bases (of various size) from one end of the factory to two inspection tables before being fed into a wrapping machine, manoeuvred by two 90-degree rotations, through a passage around into the storage area where it moves over gravity roller conveyors ready to be lifted onto racking.
This production line transports foam blocks and buns (of various size) across the factory using straight-line belt conveyors, BC90s rotation conveyors.
Mattress Inspection and Auto-Wrapper Feed
This line comprises addition of an ICON Tek belt-driven conveyor before moving on to a C90 Tek multi-directional belt and roller conveyor to manoeuvre it 90 degrees into a wrapping machine.
This production line transports foam blocks and buns (of various size) across the factory using straight-line belt conveyors, BC90s rotation conveyors.
Roll Pack Line
This production line incorporates the inclusion of 4 RollPack machines for ease of rolling beds of pocket springs into paper, to be palletised (4 rolls per pallet) and stored for later use or transport.
The machines that make up this line include:
20x CTek Belt-driven Straight Line conveyors to transport the pocket spring beds to the RollPacks, 5x C90Tek 90 degree rotation conveyors and a FlipUpTek extension.
Mattress Foam Layer De-Stacker Line
This production line transports piles of pre-cut foam blocks, of multiple thickness, from one end of the factory to another to be layered correctly, using a stacker conveyor machine, to build up the internal components of a mattress.
The line comprises a total of 18 straight-line belt driven conveyors, at least four C90 multi-directional conveyors to turn 90 degrees, three De-Stacker machines and a 180FlipTek rotation conveyor that flips 180 degrees, along with a Hot Glue Bridge.
This is an addition to the existing production line that relied on a total of 12 operators who were required to endure monotony, heavy lifting/strain and time wastage as they previously used a forklift truck to transport multiple foam blocks (up to an inch thick, up to 14 inches) stacked 40’ high, from a saw, 30-40 metres across a facility onto a short conveyor line, after flipping them manually ready to be layered to form the interior of a mattress.
Featured Machines
Call a member of our team on 01282 479922 to discuss your specific Mattress Machinery requirements.
Useful Links
MattressTek
Unit 3 Forest Mill
Burnley Road East
Water, Rossendale
Lancashire
BB4 9BF
